Electrical Panel Upgrade Size & Cost Calculator

Service amperage, meter socket, panel size, grounding and breaker schedule for a panel upgrade.

Panel Upgrade Calculator — project drawing PROJECT DRAWING INTERIOR & FINISHING Panel Upgrade Calcula… NEW SERVICE SIZE 100A CONNECTED LOAD 19,000 VA (≈79A) PANEL 30-space main breaker… SERVICE ENTRANCE 2 AWG aluminum, 15 ft DIFFICULTY Pro-level BUILD TIME 1–1.5 days EST. MATERIALS $786–$1,064 MyBuildPlanner
Configure

Panel Upgrade calculator

Advanced optionsfine-tune the details…
Existing service
Service type
Entrance run
Entrance conductor material
Additional loads

Estimates are planning aids, not a professional quote. Double-check quantities and product coverage — and any local code or permit requirements — before you buy.

Estimated materials$786–$1,064
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PROJECT SUMMARY

Panel Upgrade project summary

New service size100A
Connected load
19,000 VA (≈79A)
Panel
30-space main breaker load center
Service entrance
2 AWG aluminum, 15 ft
Grounding
8 AWG GEC, 2 ground rods
Upgrading from
100A overhead
Difficulty
Pro-level
Build time
1–1.5 days
Estimated materials
$786–$1,064

Cost breakdown

Material only · national-average rates
Electrical$786–$1,064
Total$786–$1,064

Excludes tools, delivery, tax and permit fees. Labor not included — this is a DIY materials estimate.

Shopping list

Every item · grouped by store section

These are affiliate links: we may earn a commission if you buy through them, at no extra cost to you. It never changes what the calculator recommends — the shopping list comes from your dimensions, not from what pays.

Electrical

Tools

✓ required · ○ helpful
  • Digital multimeter — confirming the service is fully de-energized before any panel work
  • Torque screwdriver — seating lugs and breaker terminals to the panel's torque spec
  • Wire strippers / cable rippers — prepping SE cable and branch conductors
  • Sledgehammer or rod driver — driving the ground rods
  • Conduit bender — shaping Schedule 80 PVC into the meter riser and panel entry
  • Trenching shovel or rental trencher — burying the underground conduit run

Project notes

  • The service size is a simplified NEC 220.82 optional calculation for a one-family dwelling. Everything in 220.82(B) goes into one bucket — general lighting and receptacle load at 3 VA per square foot, the two required small-appliance circuits, the laundry circuit, and the full nameplate rating of every major appliance you flag — and the demand factor then applies to that whole sum: 100% of the first 10,000 VA, 40% of the rest. Appliances belong inside that 40% block, not added on top of it; running them at full nameplate alongside the demand-factored general load overstates a normal house badly enough to push the answer a full service tier high.
  • The heating and cooling load is the one piece added separately, at 100%, and 220.82(C) asks for the larger of the two rather than the sum — you are never running the furnace and the condenser at once. Cooling counts at full nameplate; central electric space heating counts at 65%. That 65% factor is why a 20 kW electric furnace lands at 13,000 VA rather than 20,000, and why a house with electric heat still often calculates well under the 200A service most people assume it needs. A heat pump with electric backup is the case worth checking with your electrician, since the compressor and the strip heat can run together during defrost.
  • Grounding electrode conductor size follows NEC Table 250.66 off the service conductor size, and two ground rods driven at least 6 ft apart is the default absent a field resistance test proving a single rod reads 25 ohms or less. The intersystem bonding bridge is a small but code-required part almost every DIY estimate misses — it's the bonding point your phone, cable and satellite installers are supposed to land their grounds on instead of driving their own separate rod.
  • This is planning-estimate material pricing only, not a labor quote, and it assumes the utility's own drop conductor, transformer capacity and meter base type are compatible with the new service size — confirm that with them before you buy anything, since some utilities require their own equipment swap in step with yours. The breaker schedule line is a blended average across single- and double-pole breakers; price your actual circuit mix once you know exactly which loads move to double-pole 240V positions.
  • Overhead versus underground is usually dictated by what's already there rather than a free choice — converting from one to the other is a separate, larger utility coordination job than a straight panel swap. This calculator's standard sizes top out at 200A, which is where a correctly-run 220.82 calculation lands even for a large all-electric home with the heaviest combination of loads these inputs describe; a 400A service is a real option beyond that, but it's a different scale of project with its own parallel-conductor and equipment rules and is worth pricing directly with your electrician and utility.

About this calculator

How to estimate a panel upgrade

Enter your home's square footage, the major appliances you're running, and how many circuits the new panel needs to hold, and the Panel Upgrade Calculator runs a real NEC 220 connected-load buildup — general lighting and receptacle demand, small-appliance and laundry circuits, and every major appliance at its full nameplate rating — to find the smallest standard service size that actually clears it, rather than guessing 100 versus 200 amps from house size alone.

Central electric heat is weighed against your cooling load rather than added to it, the way the code's larger-of test actually reads, so an electric furnace moves the answer without double-counting a condenser you never run at the same time. From there it sizes the parts nothing else on this site touches: the meter socket, the service-entrance conductor in copper or aluminum over your actual meter-to-panel run, a main breaker panel sized to your circuit count with spare capacity, and the grounding electrode system — conductor gauge, two ground rods, and the intersystem bonding bridge most DIY estimates skip entirely.

Step by step

How to plan an electrical panel upgrade

A step-by-step walkthrough to go with your plan above. Follow the product instructions and any local code or permit requirements as you work.

  1. 1

    Run the connected-load calculation

    Use the calculator to add up your general load, appliances and HVAC and get the smallest standard service size that clears it — this is the number that determines every part on the rest of the list.

  2. 2

    Coordinate the utility disconnect

    Call your utility to schedule the outage window before you buy or schedule anything else. They control the drop conductor and the meter seal, and nothing downstream can start until they de-energize their side.

  3. 3

    Set the new meter socket and mast or conduit

    Mount the meter socket at the utility's required height and clearance, and run the overhead mast or underground conduit between the meter location and the panel.

  4. 4

    Pull the service-entrance conductor

    Run the SE cable sized to your new service amperage through the mast or conduit, leaving enough slack at both ends for terminations without straining the conductors.

  5. 5

    Mount and wire the new panel

    Set the main breaker load center at the required working clearance, land the service-entrance conductors on the main lugs, and land the neutral and equipment grounding bars per the panel's wiring diagram.

  6. 6

    Drive the grounding electrode system

    Drive both ground rods at least 6 ft apart, run the grounding electrode conductor sized to your service, and land the intersystem bonding bridge for the phone, cable and satellite grounds.

  7. 7

    Land the breakers and label the schedule

    Move or land each branch circuit breaker into its space, torque every lug to the panel's spec, and fill out the door schedule as you go — not after, when it's easy to mislabel one.

  8. 8

    Reconnect and inspect

    Have the electrician confirm every connection, then call for inspection and the utility reconnect. Don't energize anything before the inspector signs off.

Equip the job

Recommended gear for this build

Hand-picked categories that match the shopping list above. Links open a current selection so you can compare brands and prices.

These are affiliate links: we may earn a commission if you buy through them, at no extra cost to you. It never changes what the calculator recommends — the shopping list comes from your dimensions, not from what pays.

ToolsNon-contact voltage testerThe first and last check before touching anything in the panel — confirms dead before work starts and live voltage after the utility reconnects.
$15–25
ToolsTorque screwdriver, panel-ratedSeats lug and breaker terminal screws to the panel manufacturer's spec instead of by feel, which is what most inspectors actually check.
$35–60
ToolsCable rippers / SE cable strippersSplits the heavy SE cable jacket cleanly without nicking the conductors inside — a standard utility knife will damage the strands.
$20–35
ToolsGround rod driving head & sledgeProtects the rod's threaded end while driving 8 ft of copper-clad steel into the ground — a bare hammer mushrooms the tip.
$15–25
ElectricalWeatherproof meter socket ring & seal kitThe utility's tamper seal goes over this ring at reconnect — have it on hand so the inspection doesn't stall waiting on a part.
$18–30

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Answers

Frequently asked questions

How do I know what size electrical service I need?

It comes from your actual connected load, not a rule of thumb per square foot. The standard method — NEC 220.82's optional calculation for dwellings — adds your general lighting and receptacle load, the required small-appliance and laundry circuits, and every major appliance at its full nameplate rating into a single total, then demand-factors that whole total at 100% of the first 10,000 VA and 40% of everything above it. Your heating or cooling load, whichever is larger, is added separately at 100%. This calculator runs that buildup and picks the smallest standard service size (100, 125, 150 or 200A) that clears the result, which is often smaller than homeowners expect.

What's the real difference between 100A, 150A and 200A service?

It's headroom for the appliances you're running now and might add later. A 100A service can run a modest home comfortably but gets tight fast with electric heat, a large AC system, an EV charger and an electric range all on the same panel. 200A has become the practical default for most single-family homes today because it leaves room for those loads without a second upgrade a few years later, and 150A sits as a middle option for homes with moderate electric loads that don't need the full 200A jump.

Do I need a permit and a licensed electrician for a panel upgrade?

Yes, in every jurisdiction we're aware of. A service change requires a permit, an inspection, and coordination with your utility to schedule the disconnect and reconnect — the utility has to physically pull or de-energize their side before anyone can safely work on the meter or panel. Prepping the site, trenching for an underground run, and staging materials are reasonable DIY tasks, but the utility connection and the final panel termination need a licensed electrician.

What's the grounding electrode conductor and why do I need two ground rods?

The grounding electrode conductor bonds your panel to the earth through driven ground rods, and its wire gauge is set by NEC Table 250.66 off the size of your service conductor — a bigger service needs a heavier ground wire. Code defaults to two rods driven at least 6 ft apart unless you test a single rod and prove it reads 25 ohms or less to ground, which most residential installs don't bother doing, so two rods is the practical default this calculator uses.

What if my calculated load already fits my existing service?

It happens more often than you'd expect, especially on a 100A service in a smaller or well-insulated home. If the load buildup comes in at or under what you already have, you may only need more breaker positions — a sub-panel or a bigger main panel at the same amperage — rather than a full service change with a new meter socket, entrance conductor and utility coordination. Have an electrician confirm with the full NEC 220 calculation before you commit to the bigger job.

Should I go overhead or underground for the new service?

Most upgrades keep whatever's already there, since converting from overhead to underground (or the reverse) is a separate, larger utility coordination job layered on top of the panel swap — new trenching or a new pole connection, not just a panel change. If you're building from scratch or genuinely have the choice, underground avoids storm damage and ice loading on the drop conductor but costs more upfront for the trenching, while overhead is cheaper and faster to install but more exposed to weather and tree limbs.